VAHLE system perfects the technology of the future
Once more, VAHLE is setting
the standards in the development of future technology. With its CPS
system (Contactless Power System), the Kamen company is ahead of the
competition in this contactless transmission. In conjunction with
the SMG system, VAHLE not only provides contactless transmission of
power, but also of data. A combination that has yet to meet its
match.
Until now, large amounts of
electrical power could only be transmitted by the familiar systems
(contact rails, etc.). Now with the advent of the CPS system, this
can be done by induction, ie. without contact. Capacities of up to
several hundred kilowatt are feasible. VAHLE is certain that a 50 KW
CPS system will be ready for series production in 1998. This is all
based on results obtained at the Technical University of Brunswick,
recognized as the leading research institute in electrical
engineering. The university's institute for electric machines,
drives and railways is an acknowledged trendsetter when it comes to
researching inductive energy transmission. For more than twenty
years, this renowned institution has been at the forefront of
research in the field.
An expert partner
Beating limitations
Future investments
Moreover, customers are
demanding higher availability. A system has to function for years,
with no failures. Compared with conventional systems, CPS technology
has considerably longer maintenance intervals, and because there is
no contact, a much longer life. These facts alone are clear
arguments in favour of using the VAHLE system, but the conductor
rail pioneer has more to add. Used in conjuction with the SMG
system, CPS allows contactless transmission of energy and data (see
diagrams). VAHLE has shown exactly how well this technology of the
future works at the Hannover Fair.
This is why VAHLE chose the
institute as its expert partner for basic research and development
on the CPS system. Working alongside engineers from Kamen, Professor
Jürgen Meins in Brunswick will take the future system for
contactless power supply through to the start of series production.
Werner Runte, technical manager at VAHLE and in charge of developing
the system describes the challenges that inductive power
transmission poses: "The system itself has existed for quite
some time. But it was used for relatively low levels of power. As
the electricity cannot be transmitted inductively easily, it
requires a special management. Transmitting larger amounts of energy
inductively wasn't economically viable, until the new power
electronics was available. Our mains electricity has a frequency of
50-60 hertz. For inductive transmission, I have to bring this up to
around 20,000 hertz. This is what makes contactless transmission of
greater power efficient."
This brings solutions to a
whole range of power supply problems a lot closer. Werner Runte sees
the new system as a logical further development of the VAHLE
philosophy that "power supply must be managed optimally".
For one thing, we need fewer energy losses, and greater reliability
of contact. For another, we want to minimize wear and tear, and the
system has to function under adverse conditions, in an indoor system
or outside, with intense pollution or chemical effects. This is
where conventional power supplies come up against their limitations.
CPS beats those limitations. And Runte explains why: "CPS gives
power supplies high availability, and makes it independent of speed.
Because there is no contact, the VAHLE system has no wear and tear,
making it almost maintenance-free, and also emission-free. These are
requirements for power supplies in clean room production, for
example. In chip manufacture, pharmaceuticals, food production,
paintworks or similar - the solution is CPS. On top of this, the
system is noiseless. An with ist sensitivity to outside influences,
our system is perfect for use in tough environments such as harbours
or mines, or even in underwater tasks."
Advantages of CPS
Sheating and insulating the system components guarantees that touching of life
parts is impossible.
No wear and tear on contact elements or movable parts.
Power supplies
of several hundred kilowatts are planned using CPS technology.
Systems with around 50 KW will be ready for series production by the
end of 1998.
CPS technology allows transmission of energy at unlimited speeds.
CPS is ideal
for use in sensitive areas (such as cleanrooms), anywhere with the
danger of explosions, and tough environments.
An efficiency factor of up to 98 per cent highlights the efficiency of inductive
energy transmission.
April 1998