CPS: Safe, contactless, noiseless

VAHLE system perfects the technology of the future

Once more, VAHLE is setting the standards in the development of future technology. With its CPS system (Contactless Power System), the Kamen company is ahead of the competition in this contactless transmission. In conjunction with the SMG system, VAHLE not only provides contactless transmission of power, but also of data. A combination that has yet to meet its match.

Until now, large amounts of electrical power could only be transmitted by the familiar systems (contact rails, etc.). Now with the advent of the CPS system, this can be done by induction, ie. without contact. Capacities of up to several hundred kilowatt are feasible. VAHLE is certain that a 50 KW CPS system will be ready for series production in 1998. This is all based on results obtained at the Technical University of Brunswick, recognized as the leading research institute in electrical engineering. The university's institute for electric machines, drives and railways is an acknowledged trendsetter when it comes to researching inductive energy transmission. For more than twenty years, this renowned institution has been at the forefront of research in the field.

An expert partner

This is why VAHLE chose the institute as its expert partner for basic research and development on the CPS system. Working alongside engineers from Kamen, Professor Jürgen Meins in Brunswick will take the future system for contactless power supply through to the start of series production. Werner Runte, technical manager at VAHLE and in charge of developing the system describes the challenges that inductive power transmission poses: "The system itself has existed for quite some time. But it was used for relatively low levels of power. As the electricity cannot be transmitted inductively easily, it requires a special management. Transmitting larger amounts of energy inductively wasn't economically viable, until the new power electronics was available. Our mains electricity has a frequency of 50-60 hertz. For inductive transmission, I have to bring this up to around 20,000 hertz. This is what makes contactless transmission of greater power efficient."

Beating limitations

This brings solutions to a whole range of power supply problems a lot closer. Werner Runte sees the new system as a logical further development of the VAHLE philosophy that "power supply must be managed optimally". For one thing, we need fewer energy losses, and greater reliability of contact. For another, we want to minimize wear and tear, and the system has to function under adverse conditions, in an indoor system or outside, with intense pollution or chemical effects. This is where conventional power supplies come up against their limitations. CPS beats those limitations. And Runte explains why: "CPS gives power supplies high availability, and makes it independent of speed. Because there is no contact, the VAHLE system has no wear and tear, making it almost maintenance-free, and also emission-free. These are requirements for power supplies in clean room production, for example. In chip manufacture, pharmaceuticals, food production, paintworks or similar - the solution is CPS. On top of this, the system is noiseless. An with ist sensitivity to outside influences, our system is perfect for use in tough environments such as harbours or mines, or even in underwater tasks."

Future investments

Moreover, customers are demanding higher availability. A system has to function for years, with no failures. Compared with conventional systems, CPS technology has considerably longer maintenance intervals, and because there is no contact, a much longer life. These facts alone are clear arguments in favour of using the VAHLE system, but the conductor rail pioneer has more to add. Used in conjuction with the SMG system, CPS allows contactless transmission of energy and data (see diagrams). VAHLE has shown exactly how well this technology of the future works at the Hannover Fair.

Advantages of CPS
  • Safety
    Sheating and insulating the system components guarantees that touching of life parts is impossible.

  • Maintenance-free
    No wear and tear on contact elements or movable parts.
  • Capacity
    Power supplies of several hundred kilowatts are planned using CPS technology. Systems with around 50 KW will be ready for series production by the end of 1998.
  • Speed
    CPS technology allows transmission of energy at unlimited speeds.
  • Universal
    CPS is ideal for use in sensitive areas (such as cleanrooms), anywhere with the danger of explosions, and tough environments.
  • Efficiency
    An efficiency factor of up to 98 per cent highlights the efficiency of inductive energy transmission.

April 1998

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